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SYLLABUS - FIRE TECHNOLOGY & INDUSTRIAL SAFETY MANAGEMENT
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Duration : One Year
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Week No.
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Reference Learning Outcome
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Professional Skills (Trade Practical) With Indicative Hours
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Professional Knowledge (Trade Theory)
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1
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Apply safe working practices.
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1. Familiarization with the Institute, Documentation of Student, Issuance of Dress, Books, Hostel Accommodation (If required) and Store. (06 hrs)
2. Importance of trade training, Equipments used in the trade, types of work done by the trainees in the trade. (07 hrs.)
3. Introduction to safety equipments and their uses. Introduction of first aid, Road safety, operation of Electrical mains. (05 hrs)
4. Knowledge of General Safety, Occupational health and hygiene. (07 hrs.)
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Discipline: Introduction, Importance of Discipline, General Principles of discipline, essentials for discipline and outward Signs. Meaning & Definitions of Discipline
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2
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Identify and Select suitable chemicals (industrial, inflammable liquid) usable on the workplace.
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5. Demonstration of Various acids. (20hrs)
6. Demonstration of different water reactive substances. (05 hrs)
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Basic Physics and Chemistry related to Fire : Definition of Matter and energy, Physical properties of matter like Density, specific gravity, Relative density, Vapor density, Melting & Boiling point, flammable limits, latent heat, Effects of density on behavior of gases,, Basics of oxidizing and reducing agents, Acids. Flammable liquids- classification and types of tanks, Dust and Explosion, Liquid and Gas Fires, LPG. UCVE, BLEVE, Slope over and Boil over, Gas laws, P-V-T relation for perfect gas.
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3
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-do-
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7. Organic flammable liquids and commonly used industrial chemicals. (20 hrs)
8. Alkalis & Gases. (05 hrs)
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Anatomy of Fire: Definition of Combustion, Elements of Combustion, Products of Combustion, Heat of reaction and calorific value, Flash point, Fire point, Ignition temperature and spontaneous combustion. Fire Triangle, Tetrahedron and Pyramid, source of heat(chemical, mechanical. Electrical & Nuclear), Classification of fire and methods of fire extinguishment, Oxygen and its effects on combustion, Mode of heat transfer (Conduction, Convection & Radiation).
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4-5
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Identify, select & Execute the application of different types of extinguisher, hose & hose fittings.
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9. Identification and selection according to suitability of following extinguishers:
(i) water type
(ii) foam type
(iii) powder type
(iv) gas type
(v) Trolley mounted (25 hrs)
10. Hose drill
(i) hose pick up
(ii) hose laying
(iii) hose joining
(iv) hose replacement at different position (25 hrs)
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Classification of Fire & Extinguishers - Classification of Fire and types of extinguishers, maintenance, method of operation. Techniques of fire extinction-Smothering cooling and starvation. Halon and its detrimental effect on environment. Alternatives of Halon. Types of fire extinguishing agents, Rating system for portable fire extinguishers, Limitation of fire extinguishers, Inspection requirement.
Hose and Hose Fittings: Types of Suction and Delivery Hoses, Hose-reel, causes of decay, Care and Maintenance, Marking of Hose, Repair of hose, Standard tests of Delivery Hoses, Definition and different groups of Hose Fittings. Types and Construction of Suction; Monitors, Water-cum-foam Monitor, Nozzles & branch holders, collecting head and
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suction hose, Fittings; frost valve, Deep lift suction fittings, Breechings, Adaptors and Blank cap suction reduction piece, Hose Ramps, Care & Maintenance of Hose Fittings. Definition of fire stream, solid tip or stream, special purpose.
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6
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-do-
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11. Familiarization of foam making branch
i. Use of FB2X, FB5X and FB10X,
ii. Care and maintenance of foam equipments, (12 hrs)
12. Wet drill using foam and foam making equipments. (13 hrs)
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Foam & Foam Making Equipment: Water as an extinguish ant- its merits, demerits and modification. Introduction to all types of foam concentrate, properties of foams and techniques of extinguishment by foam, types of foams, Characteristics of good foam, foam making Equipment- Mechanical. High Expansion and Low Expansion Foam. Storage of foam Compound. Dry Chemical Powder- Types and application. Carbon dioxide as extinguisher. Method of High expansion foam generation and special use. Methods of foam applications
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7
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Select and prepare the hydrant and pump system for proper application.
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13. Familiarization and demonstration of Hydrant and its associated equipments.
i. Hydrant Drill I : Opening of single line of three hoses.(03 hrs )
ii. Hydrant Drill. II :Change of burst hose.(03 hrs)
iii. Hydrant Drill. III: Increase one length hose. (03 hrs)
iv. Hydrant Drill. IV: Decrease one length hose. (03 hrs)
v. Hydrant Drill. V: Use of the collecting breaching. (03 hrs)
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Hydrant & Fittings: Introduction of Hydrant and Water supplies, Hydrant Gears and Equipment, Marking, Testing, cares maintenance Operation. Source of water supply, Water distribution system, Rural water supply, Determining Static, Residual and Flow Pressure
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vi. Hydrant Drill.VI: Disconnect collecting Breaching. (04 hrs)
vii. Hydrant Drill.VII: Use dividing breaching (04 hrs)
viii. Hydrant Drill. VIII: Disconnect dividing Beaching. (02 hrs)
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8
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-do-
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14. 4 men pump drill. (10 hrs)
15. 6 men pump drill (dry and wet both) (15 hrs)
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Pump & Pump Operation : Classification of common types in use, Methods of Priming, Testing and Fault-finding, care and Maintenance and standard Test, Introduction of centrifugal pump, care and maintenance. Advantages and disadvantages of centrifugal pump, Importance of Atmospheric pressure Cooling systems
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9
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Plan and execute the working of hydraulics system in work place.
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16. Water volume calculation of different water reservoirs.(06 hrs)
17. Practical use of flow meter and different pressure gauges. (08 hrs)
18. Fire ground calculation and theoretical calculation.(11 hrs)
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Hydraulics: Pressure and Head, pressure and Flow, mensuration, Nozzle's discharge, calculation of water capacity of tank, requirement for specific fire size. Composition of Water, Atmospheric Pressure, Weight & Capacity of Water per cu.ft. Practical & Theoretical Suction Lift, Friction Loss, & Water Hammer
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10
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Select and categorize electrical hazard and risk & its mitigation.
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19. Visit to thermal power plant and electrical sub-station. (25 hrs)
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Electricity: Fundamentals of electricity, Generation and Distribution, Common causes of electrical fire and its remedial measures, electrical hazards including static electricity and protective measures and fire-fighting procedure, Elementary knowledge of Fire Protection and fire-fighting in different premises, electrocution.
Electrical safety in non-industrial
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installation, Industrial Installation and mines. Hazardous area classification and use of electrical equipment in hazardous area, Case studies etc.
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11
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Methods of using ladder in practical field.
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20. Demonstration and familiarization of Extension Ladder
i. Introduction of parts of extension ladder (02 hrs)
ii. Rescue Operation from buildings. (03 hrs)
iii. Drill I: Pitching of ladder (04 hrs)
iv. Drill II: Climbing the ladder (04 hrs)
v. Drill III: Use leg Lock (04 hrs)
vi. Drill IV: Ladder Drill with Fireman Lift (04 hrs)
vii. Drill V: L2 Drill (04hrs)
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Ladders: Introduction, Types of Ladders, Construction features of conventional (terminology and parts) Ladders, Operational use, Elementary Knowledge of T.T.L. & Snorkel visit at regular fire service having these appliances. (As per Bureau of I.S.). Method of ladder pitching and climbing, use of Arm-Hold and Leg-Lock
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12
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Select the BA set and its application in appropriate place.
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21. Familiarization and demonstration of B. A. set and relevant drill. (05 hrs)
22. Donning & doffing of SCBA. (05 hrs)
23. SCBA Operation & Emergency Procedures. (10 hrs)
24. Inspection and Maintenance of SCBA. (05 hrs)
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Water Tender and Special Appliance : Introduction and description of Rescue/ Emergency Tender, C02 tender, DCP Tender, Hose laying lorry, Water Bouser and High pressure pumps, special appliances.(Type & Operation of Foam tender, Multipurpose fire tender, Crash fire tender, Hydraulic Elevated Platform.)
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13
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Identify and use of small and special gears.
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25. Familiarization and demonstration of different small and special gears. (13 hrs)
26. Drill with different small and special gears. (12 hrs)
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Small & Special gears: Function & Construction-G.R. Tools; Function & Construction-Breaking in and Cutting tools, Pulley blocks; Function & Construction-Lighting Function & Construction-Lifting & Rescue tools; Operation of hydraulically operated, diesel operated and electrically operated tools,. Care & maintenance of equipment.
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14
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Plan and execute elementary
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27. Drill I: Donning, running and Rescue of casualty through
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First Aid: Definition of First-Aid, Qualities of first aider, Shock-Signs
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treatment at any incidental spot.
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tunnel.
i. Familiarization and study First Aid Box (02 hrs)
ii. Stretcher Drill (02 hrs)
iii. Fireman Lift Drill (02 hrs)
iv. Use Bandage (02 hrs)
v. Standard drills on Ambulance (05 hrs)
28. Rescue drill (02 hrs)
29. Sylvester's Method (02 hrs)
30. Holgar Nielsen Method (02 hrs)
31. Eve Rocking Stretcher Method (02 hrs)
32. Emerson Method (02 hrs)
33. Mouth to Mouth Respiration. (02 hrs)
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and Symptoms, Asphyxia-Signs and Symptoms, Wounds and Hemorrhage -Classification of injuries, Signs, Symptoms and management, Burns, Scalds and frost Bits signs and symptoms and management. Causes and types of fractures Sprain & Dislocation-Signs and symptoms, Snake Bite-Treatment.
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15
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Utilization of knots and hitches in different special job and fire.
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34. Practical use of different knots and hitches in rescue & fire fighting. (06 hrs)
35. Testing of different type of lines. (07 hrs)
36. Care and maintenance. (12 hrs)
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Ropes and Lines : Construction & Fibers used for rope(Rope materials-Natural and synthetic & their characteristics), types and uses of lines, causes of Deterioration Inspection and tests, methods of testing, care and maintenance, standard knots and their uses.(Method of rope construction- Hauser laid, Braided etc)
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16
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Plan and execute to up lift various gears with proper techniques. Introduction to Hazard and Risk evaluation & the proper method of rescue & F.F.
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37. Hauling up gears and combined drill. (25 hrs)
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Hazard and Risk: Causes, Identification, Evaluation & Control. HAZOP+HIRA Sources for Information on Hazard Evaluation. Risk and Risk Analysis confined space.
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17
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Analyze the concept of accident caused and prevention, accident investigation, analysis and safety
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38. Site visit for post analysis of different incidents. (25 hrs)
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Accident : Industrial Accidents (Definition), Classification of Accidents, Need for the Analysis of Accidents(Objective of accident prevention), Accidents Reports, Methods Adopted for Reducing Accidents, Investigation and
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management.
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analysis of Accidents, Safety Slogans, Safety Precautions adopted in the Plant.(Causes and cost of Accident/ incident, Accident prevention technique Safety Concept : Introduction to Safety Management, Safety Policy, Safety Committee, , Responsibility of Management, Safety Officers Duties & Responsibilities, Safety Targets, Objectives, Standards, Practices and Performances.
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18-19
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Select & apply provisions related to safety, health and welfare in respect of Factory Act, 1948.
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39. Visit to factories. (25 hrs)
40. Observation of provisions of the legislation applicable to different factories. ( 25 hrs)
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Safety, Health and environment legislation.
1. FACTORIES ACT 1948 (Amended) & relevant statutory rules :-
Health - Cleanness, Disposal of Waste , Ventilation and Temperatures, Dust & Fumes, Drinking Water, Lighting, Latrines & urinals. Safety - Fencing of machineries, Work on or near machinery in motion, Hoists and lifts, Pressure plants, Floors, Stairs and means of escape, Protection against fumes & gases, Safety offers. Welfare - Washing facilities in Dry clothing, Storing, Sitting, First Aid Appliances, Canteen, Shelters for rest & lunch, Crèches, Welfare officers, Right & Obligation of workers.
2. Workmen compensation act and rules.
3. ESI Act and rules.
4. Contract labour act.
5. Indian boiler act.
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6. Static and mobile (unfired) pressure vessel rules.
7. BOCW act and rules.
8. Introduction to Fire & safety Audit.
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20
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Assessment of available resources and their proper use.
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41. Familiarization with various types of Fire Fighting Small and Special rescue gear at Fire Service Station. (08 hrs)
42. Practical Use of equipments like cutting tools (08 hrs)
43. Lifting tools Maintenance of tools. (09 hrs)
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Construction Industry: General Safety Provisions related to construction industry, Safety in the use of Construction Machinery, Safe Access / Egress Importance of Good House Keeping.
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21
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Interpret appropriate techniques of CPR.
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44. Techniques of CPR
i) One Sitter (03 hrs) ii) Two Sitter (03 hrs) iii) Three Sitter (03 hrs) iv) Four Sitter (03 hrs) v) Fireman lift (03 hrs) vi) CPR drill (03 hrs) vii) Choking (03 hrs) viii) Shaffer's Method (04 hrs) Above said methods sl. No I to viii are rescue procedures. Methods for rescue without equipment
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Resuscitation Resuscitation means’ Artificial Respiration and following methods are being used.
i. Holger Neilson
ii. Silvestor
iii. Shepherd
iv. Mouth to mouth and
v. Nose to mouth
Cardio Pulmonary Resuscitation method is different.
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22
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Identify the importance of lighting, ventilation, work related stress and its measurement.
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44. Measurement of illumination by Photo meter. (07 hrs)
45. Measurement of number of air changes in a room by velometer. ( 07 hrs)
46. Measurement of sound level. (05 hrs)
47. Measurement of vibration of machine and equipments. (06 hrs)
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Lighting, Ventilation & Work related stress: Introduction to Lighting, Ventilation, Heat Stress, Cold Stress, Noise, vibration and color codes. Difference between Flux and Lux (lumen), Measurement and Management of work related stress, Heat stress, and cold stress.
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23
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Project Work/ Industrial visit: Broad Areas:
a) Identification and selection according to suitability of following extinguishers
(i) Water type
(ii) Foam type
(iii) Powder type
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(iv) Gas type
(v) Trolley mounted
b) Wet drill using foam and foam making equipments.
c) Mouth to mouth respiration.
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24-26
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Revision
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27
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Plan and execute fixed fire fighting installations for their effective utilization.
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48. Familiarization and demonstration of fixed fire fighting installations. (25 hrs)
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Fixed Fire Fighting Installations: Introduction of Sprinkler System and their care and maintenance and operational Procedure, Elementary requirements of Drenchers, Rising Mains, Hose Reels And Down-comer, Fire pump control panel. Types of F F F Installations- water based, non water based. Fixed Foam installation, Foam poures, foam makers, HVWS, MVWS ,Total flooding system CO2, FM-200 etc.
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28
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Select and use PPE, its care and maintenance.
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49. Familiarization and demonstration of PPE and other life saving equipments. (25 hrs)
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Personal Protective Equipment : Need for Personal Protection Equipment, Selection, Use, Care & Maintenance Respiratory and Non-respiratory Personal Protective Equipment, Head Protection, Ear Protection, Face and Eye Protection, Hand Protection, Foot Protection, Body Protection. Standards & regulations
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29
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Select Automatic Fire Detection cum Alarm System to plan their effective utilization.
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50. Familiarization and demonstration of different Automatic Fire Detection cum Alarm System. ( 25 hrs)
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Automatic Fire Detection cum Alarm System: Introduction of Types of Detectors- Smoke, Heat, Flame/Gas Detectors, Operating principles, F.D.A. Panel M.C.P. & P.A. with talk back.
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30
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Plan and execute fire station administration.
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51. Water tender drill.
Drill I: L-2 Drill with ladder and water tender (05 hrs) Drill II: Foam Drill with FBI0X single delivery. (05 hrs)
Drill III: Foam Drill with FB5X
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Fire Service Administration : Fire Service Organization, Executive duties of Officer-in-Charge of a Fire Station, Administrative duties of Officer-in-Charge of a station
a) Writing of a report,
b) Occurrence Book,
c) Hose Card/Register,
d) Fire reports,
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single delivery. (05 hrs) Drill IV: Wet Drill with double delivery. (05 hrs) Drill V: Dry Drill with double delivery. (05 hrs)
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e) Workshop Orders,
f) Log books,
g) Stock Registers,
h) Orderly Room Registers,
i) Defaulter Register,
j) Leave Register,
k) Station Discipline.
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31
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Identify communication system in different organization and their scope of use.
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Industrial/ Fire Service Station Visit
52. Visit of modern control room and watch rooms of state fire service/ Industry. (25 hrs)
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Watch Room Procedure & Mobilizing: Identification of communication requirement of Fire Service, Watch Room, Control Room, Equipment Station Ground, Turn-out area, Area of Topography, and Telephone Call area, Mobilizing boards and maps. The log & occurrence book, introduction to Various lines, communication Equipment in Fire Service, Introduction to Radio Communication and Use of VHF Sets. (Method of receiving report of emergencies,)
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32
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-do-
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53. Visit to Fire Service Station.
A. Familiarization to Fire Station Writing practices of i) Occurrence Book ii) Duty Card/ Register iii) Log Book iv) Hose Book v) Stock Register B. fire affected room searching techniques. C. SOP, SDP. (25 hrs)
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Practical Fireman ship: Qualities of Fireman and his important duties at a Fire Station and Fire ground. Duties of fireman on the way to fire scene, on the fire ground, and after returning from the fire call.
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33
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Accustomed with different fire situations and fire fighting using extinguishers.
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54. Live fire extinction using all kind of extinguisher. (25 hrs)
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Rural Fire: Fire Hazards in rural areas and cause of fire, Hay stacks, Special appliance & equipment, Method of Fire-fighting in rural areas. Difficulties in dealing with Rural fires.
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34-35
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Plan and execute disaster response practices, IRS/JRT and salvage
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55. Simulated Practices to control life and properties damages from natural disaster. (12 hrs.)
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Water Relay: Types of relay-systems, water distribution System. Advantages and disadvantages-Calculation of hose.
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technique.
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56. Water relay drill (All types). (05 hrs)
57. Practical use of salvage sheets & equipments and there care & maintenance. (13 hrs)
58. Methods of entry into building, Different searching methods to locate & rescue a trapped causality. (10 hrs)
59. SOP, SDP (10 hrs)
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spacing of intermediate pumps, important points for carrying out Relay & Study of gauges. Salvage - Introduction, Equipment for Salvage and working at Fires. list of Salvage tools and equipment, Safety consideration at the time of salvage Disaster Management: Natural and Man-made Disaster, Preparedness for disaster, use of various agencies, first responders, control of situation, Incident Command System (ICS)/ IRS/JRT. Understanding disasters, classification, significance, causes and effects. Remedy for mitigation.
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36
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Select and apply correct rescue method.
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60. Precautions to be observed when working in smoke laden buildings. (5 hrs.)
61. Emergency methods of rescue.(20 hrs)
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Various Rescue techniques: Rescue technique from lift, Sewer, Collapsed building, motor vehicle accident, Well & river, Special equipment and training requirements for rescue operations. Hazards associated with Rescue operations, Search of Burning structure, Extrication from Motor vehicles, Machines, Specialized Rescue Situation and tools.
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37
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Categorize building construction that can ensure fire and life safety.
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Construction Site Visit
62. Familiarization at construction site. (05 hrs)
63. Introduction and identification of building material. (05 hrs)
64. Planning of escape routine. (05 hrs)
65. Familiarization and demonstration of fixed installation at visit to high rise building. (05 hrs)
66. Practical training about Care and maintenance of
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Means of Escape: Classification of escape routes with reference to N.B.C. Fire exit drill. What is fire exit?, places of relative safety, places of ultimate safety, Width of exits requirement and calculations.
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sprinklers. Use of Automatic fire alarm system, fire exit drill. (05 hrs)
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38
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Plan and execute fire protection measures based on construction and occupancy.
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67. Visit to buildings with different types of construction& occupancy. (25 hrs)
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Building Construction : Introduction, highlighting importance of the subject, Classification of building in the country, Building materials and their behavior under fire conditions, signs of collapse of building, various types of occupancies and fire fighting techniques, Importance's of fire escapes with respect to there positioning, Reference to NBC part II fire construction and provisioning of fire fighting measures. Smoke management & HVAC .
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39-40
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68. Construction Site Visit
i. Practices of good House Keeping (20hrs)
ii. Study of egress and safe access. (20 hrs)
iii. Hands on experience with Hand and power tools. (10 hrs)
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Safety in Engineering Industries: Machine Operations & Guarding, Safety in the use of Machines, Safety precaution while using Hand Tools & Power Tools, Need for selection & Care of tools. Types of Guarding
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41
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Plan and survey Airport & Aircraft, port and ship for rescue system and fire fighting system on it.
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69. Industrial Visit: airport, aircraft, helicopter etc. (25 hrs)
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Aircraft Fire and Rescue : Some common terminology including 'Ejection Seats' etc, Preliminary about fire hazards in Air-Craft and action required for Rescue and fire-fighting, Resource of Fighting Fire in Air Ports. Different types of Air-crafts, Air craft fire fighting and rescue procedures, types of emergencies, and method of dealing with each emergency. Hagers- types, fire protection and fire fighting.
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42
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-do-
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70. Visit to port Site and ships. (25 hrs)
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Ship Fires: Elementary knowledge of ship fire protection and fire fighting & rescue from ship.
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Risk and fighting fires in ship, Types of emergencies, Dock Fires, Fire protection of jetti.
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43
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Identify occupational hazards associated with different dangerous chemicals, dust, gases, mist, vapours etc. to plan and execute rescue operations in these cases.
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71. Familiarization HVAC system and demonstration of various equipments used in rescue of causality. (06 hrs)
72. Ladder Drill with Fireman Lift (8hrs.)
73. Sewer Rescue drill, (06 hrs)
74. Stretcher drill (05 hrs)
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Occupational Hazards & Dangerous Chemicals. Introduction to Occupational Health Hazards & Dangerous Properties of Chemicals, Dust, Gases, Fumes, Mist, Vapours, Smoke and Aerosols, Concepts of Threshold Limit Values, Classification of Hazards. Hazchem codes, Chemical accidents source and causes, Transportation risk in rail and by road, emergency management for release or leakage of gas/chemicals during transportation.
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44
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Observed safety precautions while working at height, confined place and work permit system.
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75. High elevation drill. (12 hrs)
76. Confined space rescue.(13 hrs)
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Working at Height, Confined Space: Safety precautions related to Scaffolds, Ladders, and Work at height including Roof Work, fall arrestors, Confined Space, Work Permit System, Excavation.
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45
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Identify the characteristics of various fire suppression agents including water. Understand safety in manual and mechanical handling of materials.
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77. Visit to industries to observe safety in material handling. (25 hrs)
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Material Handling: Safety related to Mechanical and Manual Material Handling, Lifting Appliances, Transport / Earthmoving& Material Handling Equipments - Cranes, Forklift Truck, Hoists, and Conveyors.
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46-47
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Analysis hazard evaluation and risk analysis exercise.
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78. Hazard evaluation and risk analysis exercise. (15 hrs)
79. Practical usages of safety belt, helmets, gloves and goggles. (10 hrs)
80. Visit to industrial unit and adoption of safety Practice. (10 hrs)
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House Keeping and Waste Disposal: Introduction of Good House Keeping & Maintenance, Introduction of Disposal of Waste Material. Japanese concept of 5 “S”.
Hazardous Chemicals: Dangerous Chemicals and substances,
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81. Visit to industrial unit to observe prevailing welfare measures and their condition. (15 hrs)
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Introduction to Transportation and handling of dangerous chemicals and explosives, Storage of hazardous chemicals, Fire Safety and fire fighting. Interpretation and use of MSDS. Chemical labeling.
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48-49
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Project Work/ Industrial visit: Broad Areas:
a) Water tender drill.
(i) Drill I : L-2 Drill with ladder and water tender
(ii) Drill II : Foam Drill with FBI0X single delivery
(iii) Drill III: Foam Drill with FB5X single delivery.
(iv) Drill IV: Wet Drill with double delivery.
(v) Drill V: Dry Drill with double delivery.
b) Precaution to be observe when working in smoke laden buildings.
c) Familiarization HVAC system and demonstration of various equipment used in rescue of causality.
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50-51
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Revision
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52
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Examination
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